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Hoss
Posted: Saturday, February 20, 2010 1:05:08 PM
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Location: Follansbee, WV
Monday, I should get my Grizzly G0704 mill delivered. I ordered it Jan 5th.
It's an X3 sized mill that weighs 100 lbs less but has more travels with 19 in. X and 7 in. Y.
I'll be converting it to CNC along with many projects as I did with the X2.
This time though I'll be taking many more pics and videos along the way.
I'll be making a belt drive conversion first, most likely, the stock mill is limited to 2250 rpm,
I'll be shooting for 5-6000 as i did with the X2. the stock bearings, I hope, will handle
that speed as well as the X2 did.
It'll be a 2 speed (3?) so I can still get good power at lower speeds for milling steel and cast iron.
5-6000 rpm is still fine for cutting aluminum especially when using a 4-flute endmill which
requires half the rpm as a 2-flute for a given chip load.
Don't want to go nuts with the rpm like over 10,000 because that will kill it's steel cutting ability and I want a versatile mill.
I'll document the CNC conversion as I go, showing how to layout, setup and machine the parts on the mill.
It will be a very basic, beginners conversion to start, using the stock screws. I'll design the parts to work
with ballscrews as well so nothing will have to be changed if someone wants to upgrade to ballscrews later.
An advanced version will follow that will require CNC most likely to machine the parts, but they'll look cooler.laugh
The advanced version will also have the Y motor mounted in the rear of the machine which will
make some casting mods necessary.
Other projects to follow:
Mill Console
High Speed Spindle Attachment
Lathe/4th Axis/Trunnion Attachment
Tapping
Probing
ATC's
Axis Extensions
etc.
Hoss



Gosh, you've... really got some nice toys here.-Roy Batty
Xephius
Posted: Sunday, February 21, 2010 10:43:38 AM
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Hoss,

How do you think this machine compares to the RF-45 and clones?

I am going through the tedious process of making my X2 accurate. I am going to see if I can get some time on a knee mill to true up the ways and mounting surfaces so they are all square. There is no adjustment to the head other than to shim it, and the ways are not true from front to back. I have "scraped" them and made derlin gibs, that has made a huge difference in the accuracy of the XY and allowed them to be tight but not bind along the entire length of the beds.

I am too far into this machine to give up on it. I will finish building out the ATC and enclosure, and use this as a learning experience. This truly has been. But I am really looking at buying a Rong Fu 45 rather than a knock off in hopes that the finished machine work will be ready to go out of the box. I don't want to have to spend weeks messing with the ways and final fit of the parts such that they are accurate. (Spindle square to the table across entire XY)

Blarg, not meaning to bitch here, the X2 is a great learning tool. But I keep running into its flaws now that I am dialing it in. I honestly think I would be best served by taking the castings to a Knee Mill and re-facing all the machine surfaces to be true off the spindle. Anyway.....

On my next unit, is the extra capacity of the RF-45 sufficient to justify the cost difference? Its only about $500 right? How are you finding the machine?

John
Hoss
Posted: Monday, February 22, 2010 8:25:37 AM
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Location: Follansbee, WV
Don't have the G0704 just yet, due today so i can't compare it yet.
The RF45 is a beast, weighs 3 times as much as the G0704.
Cuts nearly as well as a kneemill but weighs 1/3 as much.
I don't think a home workshop would ever need anything bigger than the RF45.
The 0704 should be OK for steel and great for Aluminum (with a belt drive). we'll see.
Hoss

Gosh, you've... really got some nice toys here.-Roy Batty
Hoss
Posted: Wednesday, February 24, 2010 2:17:46 AM
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Location: Follansbee, WV
The G0704 showed up on Tuesday, now the fun begins.
The crate slid off the truck, down the stairs and into the house without too much trouble.
Glad they bolted it to the skid because I ignored the "This End Up" placards.laugh
I took the column off the base to move it around easier. The original plan was to use
the rolling cart I got for the new X2 (this replaced that) but this mill is too big and heavy.
I'll put it on the stand in my lab.
A few notes so far, the axis move .100 per/rev, it IS an R8 spindle but the drawbar doesn't
come out like a normal drawbar, will have to change that for a power drawbar.
There is 7 1/4 inches between the spindle center and the column so increasing the Y travel (6 7/8)
will be pointless unless a head spacer is added. The dovetails aren't ground but machined very smooth.
The table is huge compared to an X2 or X3, will make a nice home for a 5 inch vise.
They claim the motor is 1 HP and 750 Watts in all the literature and on the mill itself
but the motor label states 600 watt, or about .8 HP, who to believe.yeah right
Overall the fit and finish so far is far better than the X2, on par with the RF45's.
Well worth the money.thumbs up
Hoss

Check out the videos.

G0704 in the house

G0704 notes

G0704 Spindle Break In

Gosh, you've... really got some nice toys here.-Roy Batty
PTJeff
Posted: Friday, February 26, 2010 1:50:06 PM
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Location: Ohio
Hoss,
Now i'm confused or very green with envy. Didn't you just move another big mill into the basement? The one that got dropped off at the street? Looking fwd to seeing the G0704 transition to CNC. This time you could syndicate the show and title it "Pimp My Mill"
Jeffrey

Jeffrey
Hoss
Posted: Saturday, February 27, 2010 1:13:41 PM
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Location: Follansbee, WV
I put together a little chart to see how the G0704 ranks in comparison to 4 other
commonly used Milling machines.
The RF45, SX3, X3 and X2.
It compares the major features that are used when choosing a mill, at least for me,
X,Y and Z travels, Spindle Motor HP, Spindle RPM, Table size, Weight and Price.
The data and results aren't subjective, they are as advertised by Grizzly Tools and WholeSale Tool.
The G0704 ranks 2nd, below the RF45 and above the SX3.
Download the XLS below.
I own 3 of these mills now.
Hoss

File Attachment(s):
g0704 ranking.xls (16kb) downloaded 30 time(s).

Hoss attached the following image(s):
G0704 ranking.jpg



Gosh, you've... really got some nice toys here.-Roy Batty
Hoss
Posted: Saturday, February 27, 2010 2:07:43 PM
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Location: Follansbee, WV
The motor on the G0704 is advertised as 1 HP but there are some questions if this is true.
The label on the motor says 600 watts. (750 should equal 1HP)
I have little worry about this motor.
The X2 motor is only 350 Watts, have you seen what I've done with the stock X2 motor?laugh
600 will be more than enough I'm sure.
Hoss

Gosh, you've... really got some nice toys here.-Roy Batty
Dozer56
Posted: Saturday, February 27, 2010 9:19:39 PM
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Hi,
I also just recieved the G0704 this week and set it up, I wanted to ask you about when it's running in reverse is the speed as high as when forward?
Hoss
Posted: Saturday, February 27, 2010 9:50:42 PM
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Mine ran half the rpm in reverse too so it must be a normal function.
Hoss

Gosh, you've... really got some nice toys here.-Roy Batty
Dozer56
Posted: Sunday, February 28, 2010 9:03:06 AM
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Well good, I think. I was afraid something was wrong. I took the time putting a meter to make sure the circut it is on had the correct power and polarity. I'm still going to call them about it though I think, the manual says for break in to run it in reverse at 2250, but I doubt I'll get a straight answer. I'll let you know what they say.
Hoss
Posted: Sunday, February 28, 2010 12:19:41 PM
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Sounds good, don't know why they would limit reverse to half rpm unless
it was for tapping, maybe make it slower in reverse to lessen the chance of stripping the threads.
Not something I'll fret too much about.
Hoss

Gosh, you've... really got some nice toys here.-Roy Batty
Tex-VA
Posted: Monday, March 01, 2010 9:20:33 AM
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Joined: 3/1/2010
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Location: Springfield, VA - USA
Hello Hoss and All,
I'm new here but I been following Hoss on U-Tube. I have build cnc mills based on the Sieg X-1 and I'm planing to convert an X-3 to cnc. I bought Hass' dvd and plans for the Hass Auto Tool Changer and I helped a friend build the Hoss CNC Threading Attachment.
Has anyone seen the X-3 with the long table? A Canadian company is offering it for sale but I haven't found one in the States.
Here the URL: https://www.machinetoolswarehouse.com/xcart/catalog/X3L-p-16280.html
The 27.5 inch table makes the X-3 really look good to me. I'll know more when I get the one I have here set up. Sorry if this has been discussed, I couldn't find anything but I could have missed it.
Again, hello to everyone and Hoss, keep up the good work. You have given me and my friends a lot of good information, ideas,and inspiration.
Tex Rubinowitz in Springfield, VA
Hoss
Posted: Monday, March 01, 2010 11:35:33 AM
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Location: Follansbee, WV
I mentioned the X3L from MTW a few weeks ago on cnczone but nobody seemed interested.
the long table could be a nice upgrade for X3 folks if it's ever available on it's own.
probably be about $2-300. time will tell.
Hoss

Gosh, you've... really got some nice toys here.-Roy Batty
Hoss
Posted: Thursday, March 04, 2010 1:46:19 AM
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Location: Follansbee, WV
I have a couple gears on order to do a pretty simple gearing mod to the mill
that should put out about 4200 rpm give or take.
The quill and Hi/Low work as original.
Could go up to 5000+ rpm with different gears but I'm playing it a little safe.
Still much better than 2250 and would be on par with the typical X2 belt drive rpms.
Just temporary to show how it can be done though, I'm yanking all the gears and Quill
for my final belt drive.
Hoss

Gosh, you've... really got some nice toys here.-Roy Batty
PTJeff
Posted: Thursday, March 04, 2010 4:26:42 PM
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Hoss,
I was wondering if you thought that the cost of the modifications (to cnc) for the G0704 would be about the same (mod for mod)as the X2. I understand there would be a little cost difference, but would you expect there to be a large variation?
I am pretty well set to do the X2 but have been reading this and at the zone and have been having second thoughts about the smaller mill.

Jeffrey

Jeffrey
Technoviking
Posted: Monday, March 08, 2010 6:25:48 PM
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Hoss,

First off I would like to offer my thanks as you have saved me so much time so far with your "discoveries", such as the proper way to do backlash compensation with Mach3.

Now I intend to institute your edge finding screen and setup.

I am even working on my own atc design loosely based on your design.

But the main thing I am doing right now is ordering a g0704 to convert.

I think you hit a sweet spot with that mill.

When are you measuring up the motor mounts? and are you doing ballscrews too?

Technoviking
Hoss
Posted: Tuesday, March 09, 2010 2:14:50 AM
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Location: Follansbee, WV
Jeffrey, all in all the G0704 is going to be more expensive to CNC than the X2.
Will be using bigger longer ballscrews, double ballnuts, more powerful motors and drivers.
Don't know if spindle control will be as easy as the X2 either, time will tell.
The cost will probably be 50 - 100% more than the X2.

technoviking, motor mounts will be in a few weeks, I plan to make the first mounts
simple but that can be used either with the stock screws or ballscrews so someone could
upgrade to ballscrews later and not have to change the mounts.
Hoss

Gosh, you've... really got some nice toys here.-Roy Batty
Dozer56
Posted: Monday, March 15, 2010 8:24:35 AM
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Location: NC
Hoss you were right, when I called Grizzly they said that that had found out that is normal to run 1/2 speed in reverse. after using mine a little, I see it doesn't really matter.
I don't have any plans to add CNC to mine in the near future but I think I would like a power feed on the x-axis, I am not sure what to look for it looks like there are a few that could be adapted maybe just by drilling a couple of holes or a adapter mounting plate. Harbor Freight has one (ITEM 39745-1VGA) and something similar I saw at lathemaster, but I wasn't sure about the gear or mounting to the screw if wither of thewse would work or is there a gear that could be bought to make it work. this is my first small mill so I've not seen power feed & I'd like to hear what you think about it.
Thanks
Hoss
Posted: Monday, March 15, 2010 9:04:45 PM
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Location: Follansbee, WV
Big Dog Metalworks sells a powerfeed for their BF20, looks pretty good.
http://www.bigdogmetalworks.com/productcart/pc/viewPrd.asp?idproduct=783&idcategory=16
Hoss

Gosh, you've... really got some nice toys here.-Roy Batty
TinkerBot
Posted: Tuesday, March 16, 2010 11:08:20 AM
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Location: Austin, TX
Dan,

How do you go about determining the minimum torque rating for the stepper motors? What drives are you thinking about going with? Gecko?

Thanks,
Duane
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